RECOMMENDED MODEL
3000-Bag Compost Unit
14×40 System – Complete Phase-I + Phase-II composting infrastructure for Indian conditions up to 50°C ambient.
3,000Bags/Cycle
30 tonPer Cycle
60 tonMonthly
15 daysCycle
14×40 ft Compost Unit Airflow
Capacity
3,000 bags
Per Cycle
30 ton
Blowers
5/5/10 HP
14×40 System
Complete Specifications
Core Chambers
- Bunker 1
- 14 ft × 40 ft
- Bunker 2
- 14 ft × 40 ft
- Closed Tunnel
- 14 ft × 40 ft
Supporting Areas
- Wetting & Mixing Slab
- 45 ft × 70 ft
- Slope
- 4 in over the 70 ft slab
Capacity (Locked Values)
- Bags per cycle
- 3,000
- Bag weight
- 10 kg
- Cycle duration
- 15 days
- Tons per cycle
- 30 ton
- Cycles per month
- 2
- Monthly output
- 60 ton
- Daily equivalent
- 2 ton/day
Blowers (Exact Ratings)
- Bunker Blower 1
- 5 HP
- Bunker Blower 2
- 5 HP
- Tunnel Blower
- 10 HP
Air
Air & Aeration System
Main Manifold
8 inch HDPE polymer pipe
Under-floor Distribution
4 inch PVC pipes embedded in RCC
Reducers
8 inch → 4 inch
Spigot Piping
PVC perforated pipes inside bunkers
Important: Holes drilled AFTER RCC construction only
Production cycle
Phase-I + Phase-II Cycle Timeline
Day 0–3
Pre-wetting
Initial moisture treatment of raw materials
Day 3–9
Phase I (Bunkers)
Turning Day 3, 5, 7 | Core: 70–78°C | Moisture: 68–72%
Day 9–15
Phase II (Tunnel)
Pasteurize: 58–60°C | Condition: 45–50°C | Exit ammonia: under 10 ppm
Day 15–16
Cool-down & Bagging
Spawning start | Movement to grow rooms
Ours
Scope of Supply
Structural
- RCC civil works
- Bunker 1 & 2 construction
- Closed tunnel construction
- Mixing yard preparation
- Pre-wet slab with slope
- Drainage system
- Loader access pathway
Mechanical
- Bunker blowers (as per model)
- Tunnel blower
- Dampers & louvers
- Insulated ducts
- Spigot piping system
- Under-floor PVC pipes (4 inch)
- 8 inch HDPE main manifold
Electrical
- Main distribution panel
- Contactors
- MCB/ELCB protection
- 1 mm sensor wiring
- 1.5 mm control wiring
- 4 mm motor wiring
Controls
- IoT controller
- Temperature sensors
- Phase-I & II automation programs
- Ammonia sequence logic
- Runtime logging
- Remote monitoring with alerts
Yours
Civil Requirements
Client to provide before installation:
- 1RCC floor 6–8 inches
- 2Drain trench 8–12 inch
- 3Wetting slab sloped 2 in (20 T) / 4 in (30 T) along its length
- 4Condensate drain inside tunnel
- 5Loader pathway
- 6Anti-skid broom finish
Options
Optional Upgrades
Additional Sensors
Extra temperature monitoring points
Advanced IoT Dashboard
Mobile app with analytics
Backup Power
Generator integration for blowers
CCTV Integration
Remote visual monitoring
Automated Turning
Mechanical turning assistance
Next step
Get a Custom Quote for 3000-Bag Compost Unit
Our team will prepare a detailed quotation including all specifications, civil requirements, and installation timeline.